Building Process

{240713}

I'm cutting the second plate for the second node of the first reticule. I'm using the Snapmaker matte black acrylic 290 x 290 x 3 mm plate, the node's board is 178 x 202 mm; I'm marking the acrylic with a hand drill at (100, 110) mm from the left-top, then removing the protective sheet, then marking the drill mark with a white paint marker. The plate is attached to the Snapmaker so that the right side aligns with the platform, the bottom side aligns with the front-most hole of the platform. This gives a work origin of approx. (135.5, 197) mm. I'm using the automatic thickness measurement that yields ~2.6mm, and cutting with a work speed of 60 mm / min (this is half of the default speed for 3 mm acrylic, but I found my 10W laser has slightly degraded performance, so this one makes sure every cut is well done).

Weave

{240818}

For the “weave” reticule. Initial size 18 x 9 = 108 slides and piezos (diam 35mm); glass slides are 70.0 x 74.2 mm (an A4 glass is cut into six pieces); metal wire frame. Piezos will be wired in parallel, so there are two pairs of twisted cables on each. The enameled copper wire of diam 0.4mm has lengths are 100 and 105 mm for each twisted pair. They go to a male and a female JST XH 2.54mm connector. Former "black wire" of JST (to be removed) specifies "gnd" or brass part of the piezo. We isolate with d = 0.8mm shrink tube, 8 to 10mm length. The JST has to be soldered while plug and socket are connected, otherwise the pins move due to the plastic melting.

Reticule (suspend)

{250113}

The “suspend” reticule is the one to be shown in Neue Galerie as part of the “Rotationskörper” exhibition. It is the continuation of the experiments at KiG, namely to hang six lanes of 18 weave glasses, each with a servo, one node with new board.

The node will have button, PIR, and PCA9685 connections, thus requiring a custom pin header that unites these three functions. We use a left-over full header from in|filtration.

{250114}

Slide height is 74.25mm, if they are spaced apart by the same amount, the total height of suspended slides would be 267cm, to which the motor mount and suspension has to be added. The studio space of Neue Galerie has a nominal height of 3.5m, so lowest glass would hang at around 90cm which is reasonable.

quARtier is only 3m, if we use the truss, that's only 276cm. If we use the cable tray in the middle of the room, we gain ~10cm. The truss would be the better option, as it's located close to a wall with less danger of accidents. We could still mount the motor suspension somewhat "on top" of the truss, perhaps using clamps and going sideways, so we would end up with ~20cm from the floor for the lowest glass, which should be ok for this situation.

It would be good if the cases could be used to store the wired up "arms" of eighteen slides, and to avoid having to cut the wires and put them anew in the gallery. Perhaps the slides can be placed "zig-zag", but how to "store away" the 6cm extra wire, if the slides are put in the 1.5cm foam spaces?

Indeed, looking at the sketch (right), we could go 20cm more down in the gallery, so lowest glass hangs at ~70cm.

{240713}

The acrylic plate (per node) is equipped with

  • 4x "feet" M3 black acrylic spacer,

  • 3x TPA3110 based stereo-amplifier circuit boards, with 7.62mm screw terminals for output and power, a mini-jack socket (Rean NYS 240 BG) soldered with a ~6cm cable to the line input; using 2mm MDF shims as "feet", and M2.5 screws with hex head. Their power input is chained, using the red and green AWG 22 wires of a three-pin 'LED wire'.

  • 1x Logilink UA0099 audio-interface with housing removed, and jack sockets painted black. A black shrink tube dims the blue led. The connection to the amplifier is done through three 10cm long 3.5mm jack cables. The USB connection uses a 25cm USB cable (Goobay 95129). The interface is lifted by four 30mm M2 screws with fixing nuts.

  • 1x Raspberry Pi 4B, 4GB with only top-part of black "armour case", lifted with four white 20mm Nylon M2.5 spacers/screws.

  • 1x DC Buck / step-down converter 12V to 5V with screw terminal and barrel input, and USB-A output, e.g. this. The board is fixed with plastic ties (12 cm x 2 mm), using two pairs of holes in the acrylic plate. The screw terminal "input" is passed to the amplifiers (c. 17cm red/green AWG 22 wire). The USB output is passed to the Pi using a 15cm or 30cm cable (depending on the orientation of the node). The power is given by a Leicke 90W supply, using the 2.1mm adapter.

  • A metal push button with ø 12mm mounting hole, two wires connected with JST to the GPIO pins GPIO5 (Wiring Pi 5, BCM 24) / GND (header 18, 20).

  • A PIR (passive infra-red) sensor is attached with two 30mm M2 screws with fixing nuts. A custom cable is made from a 5-pin JST connector that sits on the GPIO using 5V, GND, (NC), (NC), GPIO1 (Wiring Pi 1, BCM 18) (header 4, 6, 8, 10, 12). On the recommendation of someone from the Internet, a 330Ω resistor is inserted on the data wire, although so far my measurements have shown that the trigger is never above 3.3V. The cupola is painted black with a glossy laques pen.

Documenting some of the building of “weave” from 240816.

Documenting some of the building of “weave” from 240818.

{240715}

After tossing over the first reticule, I drilled ø6mm holes of ~13mm depth to sink in the four sculpture stands. The first reticule seems to use a space roughly the size of the brown commode I have in my studio (~43 x 106 cm).

Documenting some of the building of “weave” from 240819.

{240721}

For reticule 1: the twisted copper wire's cut length is 70cm.